Precast Batching Plant
PTOLEMEOS P
Batching plants for precast applications are being designed exclusively according to the machines, site conditions, buildings and required production volumes. With maximum reliability and efficiency for producing all types of high-quality recipes, colored and mixes of low standard deviation offers units with capacities from 0,25 m³ up to 4,0 m³. Precast plants are available with a variety of options and can be designed to meet each client’s particular needs.
Considering the steel structure as all machines from the Group heavy and stable monolithic main chassis permits, extreme durability, safe transportation, continuous long-life operation and sensitive weighing by minimizing the vibrations to the scales.
Precast concrete batching plants are used for production of precast concrete products such as concrete blocks, pipes, paving elements, hollow core, etc. They can be equipped with as many mixers as the project needs in various capacities and can be specially designed according to project layout, product type and concrete transfer with belt, distribution wagon or any other possible method.
Concrete transport systems such as concrete travelling buckets, ground buckets, conveyors etc. used for transferring concrete from the concrete plant to the desired point / points in the fastest, most effective and economical way.
TECHNICAL SPECIFICATION |
PTOLEMEOS P 40 |
PTOLEMEOS P 40/10 |
PTOLEMEOS P 60/20 |
PRODUCTION CAPACITY |
40m3 vibrated concrete |
40m3 vibrated concrete |
60m3 vibrated concrete |
PRODUCTION CAPACITY 2ND MIXER |
10m3 vibrated concrete |
20m3 vibrated concrete |
|
AGGREGATE STORAGE BINS |
4 compartments x 12,5m3 = 50m3 |
4 compartments x 12,5m3 = 50m3 |
6 compartments x 12,5m3 = 75m3 |
AGGREGATE WEIGHING SCALE (BELT) |
500 x 12.000mm |
500 x 12.000mm |
650 x 14.000mm |
SKIP WITH BY-PASS |
1,5m3 |
1,5m3 |
2m3 |
PLANETARY MIXER WITH TWO DOORS |
1m3 SICOMA MP 1500/1000 |
1m3 SICOMA MP 1500/1000 |
1,5m3 SICOMA MAO 2250/1500 |
PLANETARY MIXER 2ND WITH TWO DOORS |
0,25m3 SICOMA MP 375/250 |
0,50m3 SICOMA MP 750/500 |
|
CEMENT WEIGHING SCALE |
500 lit – with 3 load cells |
500 lit – with 3 load cells |
800 lit – with 3 load cells |
CEMENT WEIGHING SCALE 2ND |
250 lit – with 3 load cells |
400 lit – with 3 load cells |
|
CEMENT SCREW CONVEYOR |
2 x Φ 193 x 9.000mm |
2 x Φ 193 x 9.000mm |
2 x Φ 193 x 9.000mm |
CEMENT SCREW CONVEYOR 3RD |
1 x Φ 168 x 9.000mm |
1 x Φ 168 x 9.000mm |
|
CEMENT WEIGHING SCALE FILTER |
FILTER WAM HOPPER - JET |
FILTER WAM HOPPER - JET |
FILTER WAM HOPPER - TOP |
COLOUR WEIGHING SCALE |
20 lit MBF MICROBATCH |
20 lit MBF MICROBATCH |
|
WATER WEIGHING SCALE |
300 lit – with 3 load cells |
300 lit – with 3 load cells |
500 lit – with 3 load cells |
WATER FLOW METER |
PULSE LITER BY LITER |
PULSE LITER BY LITER |
PULSE LITER BY LITER |
ADDITIVE WEIGHING SCALE |
1 x 18 lit with 1 load cell |
1 x 18 lit with 1 load cell |
1 x 18 lit with 1 load cell |
WATER PUMP |
200Lit/min |
2 x 200Lit/min |
2 x 350Lit/min |
AIR COMPRESSOR |
3Kw, 280Lit |
3Kw, 280Lit |
4Kw, 500Lit |
ELECTRICAL PANEL |
IP 54 |
IP 54 |
IP 54 |
AUTOMATION BETONMIND.NET V2.2 |
Controller with PC, 22’ screen & laser printer |
Controller with PC, 22’ screen & laser printer |
Controller with PC, 22’ screen & laser printer |
MANUAL FOR USE AND MAINTENANCE |
Hardcopy and USB |
Hardcopy and USB |
OPTIONAL EQUIPMENT FOR PRECAST UNIT
- 5TH / 6TH Aggregate apartment
- Double aggregate discharge door
- Metal base for aggregate hopper
- Microwave humidity sensor
- Second skip
- 3rd mixer door
- Filter for mixer
- Moisture probe for mixer
- High pressure washes out
- Additional chemical additive weighing systems
- Additional color weighing scale
- Additional water weighing scale
- Additional water flow meter
- Transportation wagon
- Transportation conveyor belt
- Cement silo monolithic or bolted
- 3rd / 4th cement screw conveyor
- Steel base for stationary cement silo with maintenance platform
- Filter for cement silo
- Safety valve for cement silo
- Cement silo level indicators
- Safe loading system for cement silo